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South-Africa-Robot-Programming-Showcase

Industrial robotics portfolio demonstrating 4-point pick-and-place programming across ABB, KUKA, and Fanuc - the three major robot brands used in South African manufacturing. Includes RAPID, KRL, and TP code with video demonstrations, screenshots, and technical documentation. Vendor agnostic programmer showcase.

🇿🇦 South Africa Robot Programming Showcase

Developer

Awande Gcabashe

  • Applied Mathematics & Computer Science, UNISA
  • 1-Year Gantry Robotics Experience
  • Vendor Agnostic Robot Programmer

Project Overview

A comprehensive portfolio demonstrating industrial robot programming across the three major brands used in South African manufacturing: ABB, KUKA, and Fanuc. Each project implements a standard 4-point pick-and-place cycle with production-ready code.

Why This Matters

South Africa's automotive and manufacturing sectors (VW, BMW, Ford, Toyota) use multiple robot brands. Being vendor agnostic means I can adapt to any controller placed in front of me.

Projects Included

Brand Software Language Status Industry Use
ABB RobotStudio / RoboDK RAPID Completed Automotive, General Industry
KUKA KUKA.Sim KRL Completed Automotive, Logistics
Fanuc ROBOGUIDE TP Complete Automotive, Electronics
RoboDK RoboDK Python + RAPID Complete Multi-brand Simulation

Repository Structure

South-Africa-Robot-Programming-Showcase/ │ ├── README.md # This file ├── Comparative_Analysis.md # Brand-by-brand comparison ├── Project_Report.pdf # Complete engineering report ├── Acknowledgments.md # Industry contacts & mentors │ ├── ABB_RobotStudio/ │ └── 4_Point_Moves/ │ ├── ABB_Program.rap # RAPID source code │ ├── ABB_Demo_Video.mp4 # Full cycle demonstration │ ├── ABB_Screenshots/ # Pendant, program, cell views │ └── ABB_README.md # Brand-specific documentation │ ├── KUKA_Sim/ │ └── 4_Point_Moves/ │ ├── KUKA_Program.src # KRL source code │ ├── KUKA_Demo_Video.mp4 # Manual point execution │ ├── KUKA_Screenshots/ # Program tree, jog panel │ └── KUKA_README.md # Brand-specific documentation │ ├── Fanuc_ROBOGUIDE/ │ └── 4_Point_Moves/ │ ├── FANUC_4POINT_DEMO.LS # ASCII source code │ ├── FANUC_4POINT_DEMO.TP # Binary pendant file │ ├── Fanuc_Demo_Video.mp4 # Auto mode running │ ├── Fanuc_Screenshots/ # Pendant, position data │ └── Fanuc_README.md # Brand-specific documentation │ ├── RoboDK_Project/ │ └── Pick_Place/ │ ├── PickPlace_Project.rdk # RoboDK station │ ├── update_counter.py # Python production counter │ ├── PickPlace_Project.mod # Exported RAPID code │ ├── Demo_Video.mp4 # Full simulation run │ ├── Screenshots/ # TCP, cell, counter views │ └── RoboDK_README.md # Project documentation │ └── References/ └── Learning_Notes.md # Key concepts & shortcuts

Skills Demonstrated

Technical

  • Robot Programming: ABB RAPID, KUKA KRL, Fanuc TP
  • Simulation: RobotStudio, KUKA.Sim, ROBOGUIDE, RoboDK
  • TCP Calibration: 4-point (ABB/KUKA), 3-point (Fanuc)
  • Coordinate Systems: Work Objects, Bases, User Frames
  • Logic Programming: Loops, WAIT commands, I/O simulation
  • Python: Counter script for production tracking

Professional

  • Vendor Agnostic: Adaptable to any robot brand
  • Troubleshooting: License limits, singularities, software quirks
  • Networking: Direct contact with ABB and Fanuc South Africa
  • Documentation: Engineering-grade reports
  • Time Management: Completed all projects within constraints

How to View Each Project

ABB RobotStudio

  1. Open ABB_RobotStudio/4_Point_Moves/ABB_Demo_Video.mp4
  2. Review ABB_Program.rap for RAPID code
  3. See pendant screenshots for verification

KUKA Sim

  1. Watch KUKA_Sim/4_Point_Moves/KUKA_Demo_Video.mp4
  2. Review KUKA_Program.src for KRL code
  3. Note: Trial version limitations documented

Fanuc ROBOGUIDE

  1. Watch Fanuc_ROBOGUIDE/4_Point_Moves/Fanuc_Demo_Video.mp4
  2. Review FANUC_4POINT_DEMO.LS for TP code
  3. See position data screenshots

RoboDK Pick & Place

  1. Watch RoboDK_Project/Pick_Place/Demo_Video.mp4
  2. Python counter visible on screen
  3. RAPID code ready for real ABB

Syntax Comparison (4-Point Program)

Operation ABB (RAPID) KUKA (KRL) Fanuc (TP)
Joint Move MoveJ pHome, v100, fine, tool0; PTP PHOME Vel=100 % J P[1] 100% FINE
Linear Move MoveL pPick, v100, fine, tool0; LIN PPICK Vel=0.1 m/s L P[2] 250mm/sec FINE
Wait WaitTime 0.5; WAIT SEC 0.5 WAIT 0.50(sec)
Loop WHILE TRUE DO...ENDWHILE LOOP...ENDLOOP LBL[1]...JMP LBL[1]
I/O Output Set doGripper; $OUT[1]=TRUE RO[1]=ON

Acknowledgments

  • Stephan le Roux, Fanuc South Africa - Provided ROBOGUIDE files within hours; demonstrated industry mentorship
  • Dhanya Prabhakaran, ABB SoftwareFactory - Guidance on educational licensing
  • Professor E. Franc Doungmo Goufo, UNISA - Academic support and encouragement
  • RoboDK - Accessible free simulation tools
  • Google Search - Real-time assistance

Author

Awande Gcabashe

License

Educational use only. All projects built with trial/educational software licenses.


Project Completed: April 2026 Location: South Africa Goal: Demonstrate hireability in industrial robotics

About

Industrial robotics portfolio demonstrating 4-point pick-and-place programming across ABB, KUKA, and Fanuc - the three major robot brands used in South African manufacturing. Includes RAPID, KRL, and TP code with video demonstrations, screenshots, and technical documentation. Vendor agnostic programmer showcase.

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